Aluminum Boats Are Built for Life - Soundings Online
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Epilog Challenge VI: I have entered this into the Epilog Aluminum Boat Deck Seat Loss challenge please vote on it if you like the build. I would use the laser to help me with some really cool projects like laser cut wood objects, led illuminated signs, engraved tile and much much more.
As an engineering student I have programmed Epilogs before. I recently bought a 14' Blue Fin aluminum boat that I thought would convert well into a small fishing boat. My plan is to use the boat to fish for pan fish and walleye. The Aluminum Boat Deck Seat Loss main objective in my conversion was to create a large, flat, and sturdy deck area in the middle of Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss the boat to stand on and cast from. I also wanted to add storage areas for fishing equipment and boating Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss accessorizes. Last but not least, I wanted to enhance the overall appearance of the boat.
GIF file above shows the overall Aluminum Boat Deck Seat Loss process and the steps involved with the process. I am not a professional craftsman by any means, but I do Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss have a good amount of experience with the common tools used in this build. I used the original model and Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss edited it. Thanks to studioberger for sharing there file. First, start out by taking the major measurements of the boat. The major dimensions will be just fine for now. Next, you should figure out the layout you want for your Aluminum Boat Deck Seat Loss boat. Are you going to stand and cast, or sit?
Are you going to troll, drift or anchor? How many Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss people are going to be on board at once? You need to keep the size of the boat in mind Aluminum Boat Deck Seat Loss when answering these questions.
Since I am going to fish for pan fish and walleye, I planned on dropping an anchor Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss in my fishing locations. I would have liked to add a trolling motor to make it a more versatile boat, Aluminum Boat Deck Seat Loss but because of weight concerns I did not. If you do add a trolling motor make sure to that the weight of the batteries, mount, and motor will not be a problem. I started will a rough drawing of the Aluminum Boat Deck Seat Loss side and top view of my boat and modified to it match my ideas. These plans will also help you Aluminum Boat Deck Seat Loss decided how much lumber and materials you will need.
The materials needed will differ from mine depending on your boat Aluminum Boat Deck Seat Loss size and your design. Remove everything you can remove from the boat gas tank, anchor, battery, ropes, gear, ect Next, Aluminum Boat Deck Seat Loss remove additional components that will not be part of the final boat.
For me this was the middle bench, two cheap plastic cup holders and a box the previous owner had build for the battery. Be very careful if you do Deck Boat Loss Aluminum Seat remove a bench, as they are structural parts of the boat and designed to take part of the load. Read Aluminum Boat Deck Seat Loss up on this before removing any benches, and if you do, I strongly recommend reinforcing the area.
If you choose Aluminum Boat Deck Seat Loss to remove the bench seat, do so by drilling out the rivets. Then, wash everything down and scrub the boat Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss so that all surfaces are free from mold, sand, or dirt. This step will be very important if you are Aluminum Boat Deck Seat Loss planning on doing any painting. With the plan you have created in mind, design a support structure that will fit your needs for the deck.
If you are not going have any compartments in you deck floor, I recommend placing 2" Aluminum Boat Deck Seat Loss x 2"s that span across the width of the boat ribs at the height that you want the boat Aluminum Boat Deck Seat Loss deck to sit. These should be spaced approximately 18" apart. But the spacing will depend on the thickness of the plywood used.
Next, connect them 2" x 2"s that run lengthwise beams that are spaced appropriately for the thickness Aluminum Boat Deck Seat Loss of the plywood. Finally, add vertical supports to help support the load of the deck. The amount of supports you will need is dependent on the thickness of plywood and the size of the deck. Because I wanted two large Aluminum Boat Deck Seat Loss doors in the middle of the deck so that I could use the area under them as storage for fishing poles, oars, Aluminum Boat Deck Seat Pants and anything else , my design was a little more complex than the simple design described above.
I designed the Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss doors to be located side by side in the middle of the deck and to measure 58" long and 12" Aluminum Boat Deck Seat Loss wide. Because of this, I used four 2 x 2 ribs across the width of the boat and three long Aluminum Boat Deck Seat Loss beams running the length of the boat. I positioned one beam in the center of the boat and the other Aluminum Boat Deck Seat Loss two 12" off center.
Add vertical supports as you see needed. Also add beams or cross members wherever two pieces Seat Boat Deck Aluminum Loss Loss Deck Boat Seat Aluminum of plywood meet up. In my boat this was in the front center and back center of the main deck. I Aluminum Boat Deck Seat Loss needed to split the plywood to fit it tightly into the boat. I will explain this more in a later step.
Measure the width of the boat where the ribs will be located, and cut a 2 x 2 to this dimension. Then take a piece of cardboard and cut it to the width of the 2 x 2 and Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss about 5 in long. Next cut the cardboard piece so that it matches the contour of the boat where the Aluminum Boat Deck Seat Loss rib will be located.
Lay the cardboard on the 2 x 2 and trace the shape on both ends. Use a jig saw to cut the 2x2 to the shape of the hull. Use a Dremel or sand paper to Aluminum Boat Deck Seat Loss help finalize the shape. Repeat this procedure for the rest of the ribs that will span the width of the Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss boat.
Cut beams from 2 x 2's to run perpendicular and fill the gap between the ribs that run the width. With 2 x 2's in place, connect them with two screws on each end. Then cut and shape 2 x 2's to be placed vertically from the bottom of the boat up to the beams for support. Once Aluminum Boat Deck Seat Loss these supports fit, screw them into place. Add more 2 x 2's if you feel they are needed.
For the back support on the rear deck, cut out a piece of plywood that is the width and length Aluminum Boat Deck Seat Loss of the rear seat. Cut a 2 x 2 the width of the rear portion of the seat and attach it to the plywood. This will be where the rear storage doors will rest. Cut and attach one 2 x 2 that spans the width of the boat into the transom. This should be parallel to the 2 x 2 mounted to the plywood. For the front support, cut a 2 x 2 to span the width of the boat Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss and fit right in front of the bow bench.
Later this will be screwed to the aluminum bench. This should fit Aluminum Boat Deck Seat Loss the shape of the hull. Cut another 2 x 2 that is parallel to the last one but 13'' farther forward. It is very important that this is the same shape as the hull as two screws will be holding Aluminum Boat Deck Seat Loss Aluminum Boat Deck Seat Loss it in place that come from the outside of the boat. Next cut two 2 x 2's that gap the length of the last two you just cut. Screw these 4 pieces together, making sure that all of the tops of these pieces are flat and parallel to the top of the aluminum bench in the bow.
Finally, cut Aluminum Boat Deck Seat Loss a 2 x 2 that extends from the front of the assembly you have just made to the to the bow of the boat. Make sure to shape it to the boat and screw it into the middle of the assembly. This Aluminum Boat Deck Seat Loss assembly can be seen in the left lower picture above. Lay a large piece of cardboard down on top Seat Boat Loss Deck Aluminum of the deck support that you have just finished. Cut the cardboard to the size of boat. Then trace on Aluminum Boat Deck Seat Loss to the plywood and cut to size with jig saw.
Test the fit in the boat and adjust if needed. I Aluminum Boat Deck Seat Loss cut the plywood in half so that it would fit into the V in the side of the hull. This helps support the end of the plywood. If you can not do this, make sure to make modifications to the support you have build in the previous steps to support the plywood properly.
Next, mark the the locations where the doors will be located and cut them out. Cut more off each side so that the door will have room to close when carpet is added. The amount will depend on the thickness of the carpet. Next, cut the front Aluminum Boat Deck Seat Loss and rear storage areas and decks. Again make sure to leave extra room for the thickness of the carpet. I Boat Aluminum Loss Seat Deck chose to have one removable hatch in the front for storage and an area to place your legs.
I also Aluminum Boat Deck Seat Loss made two doors in the back for the more storage an area to cover the gas tank. To cut the front deck, use the same procedure as the main deck by using cardboard as a guide. Add hole to all Aluminum Boat Deck Seat Loss parts that will have flush pulls, cup holders, and rod holders. Make sure to size them accordingly and leave room Aluminum Boat Deck Seat Loss for carpeting.
Later if you find you have not left enough of a gap for the carpeting you can make modifications. However, it can be time consuming and somewhat difficult.
This step is only needed if you have removed structural components. Use Aluminum Boat Deck Seat LAluminum Boat Deck Seat Loss oss 2 x 8 lumber to connect the side of the hull and the deck to strengthen the side wall.
Use the holes from the old rivets that were removed as the locations for the added structure. Cut 4 triangular Aluminum Boat Deck Seat Loss shaped pieces to be used as the added support structure.
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